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DZL series coal-fired steam boiler

 Product thermal capacity:  1 – 20t/h
 Working pressure:  0.7-2.5 MPA
 Outlet temperature:  170-225℃
 Available fuel:  Bituminous coal,lean coal,anthracite

Available industries: Heating, chemical, food, tobacco, textile, printing and dyeing, feed, medicine, building material, wine, rubber, hospital


 

 
Introduction

DZL series package boilers are horizontal three-pass water & fire tube boilers with a chain grate stoker structure. Threaded pyrotechnic tubes are arranged in the drum to form a convection heating surface, while the drum and the water walls on both sides form a radiation heating surface in the furnace. Each package system is fully installed and wired before being transported to site and is electrically controlled to provide functions such as stepless speed regulation for the stoker, threshold parameter alert and interlock protection.

 

Technical advantages
CNC manufacturing technology

(1) The key processing technologies such as steel plate blanking, circling, drum and tube plate drilling adopt advanced CNC machining to reduce the assembly stress and prolong the service life of the boiler.

(2) Steel tube cutting, thread tube pressing and convection tube processing all adopt advanced CNC technology.

(3) Arched tube sheets and threaded fire tube was first adopted in China to increase heat transfer and completely solve the problem of cracking of the back tube sheet.

(4) Chain grate plate and back smoke chamber plate is cut by CNC plasma cutting machine, which looks neat and beautiful.


Advanced welding process

(1) The vertical and circumferential seam welding of the boiler adopts advanced automatic submerged arc welding technology to ensure the welding quality. All vertical and circumferential welds will go through 100% ray detection.

(2) The welding of smoke tube and the tube plate adopts pre-expansion to eliminate the gap between the tube and tube plate, then be welded by automatic argon arc welding, which effectively eliminate stress and prolong boiler life.

(3) The flange of the socket is welded by robots.

(4) The chain grate is manufactured by our factory, and it is tested for 72 hours before leaving the factory to ensure that the tightness is moderate and won’t deviate.


Precision parts processing

(1) Advanced manufacturing technology, using assembly line automatic spinning manufacturing.

(2) Enhance heat transfer and raise boiler thermal efficiency.

(3) Threaded smoke tubes are highly efficient heat transfer elements which is from many years research of our company. After continuous optimization, the heat transfer coefficient is 1.8 times higher than normal smoke tubes.


Unique structural design

(1) Disturbed flue gas to ensure complete combustion of volatile matters.

(2) The air volume takes about 30% of the total amount, and the wind speed is 50m³.

(3) The independent secondary fan makes it easy to control and adjust the wind volume and pressure.

(4) The high-temperature smoke generated by the combustion first enters the horoscope flue on both sides of the body from the tail (in this case, the boiler is water tube type), and the flue gas flows outside the tube.

(5) The flue gas cooled by the horoscope flue enters the threaded tube (in this case the boiler is fire tube type) arranged in the drum from the front smoke chamber.

(6) The flue gas will be exhausted from the back smoke chamber, this design fundamentally solves the problem of cracking of the tube sheet of a simple fire tube boiler.


Auxiliaries

(1) Feeder: Feeding fuel equally to avoid flashback.

(2) Gearbox: Designing reasonable rotating speed according to the combustion speed to make sure the fuel burning completely.

(3) Cover plates: Cold-rolled pressed plates, strong and elegant.

(4) Inspection door: reasonable manhole and hand hole layout, easy for maintenance. Inspection doors in furnaces for easy access and maintenance.

Product parameters

DZL series coal-fired steam boiler

Model Rated evaporation Rated working pressure(MPa) Rated steam temperature Thermal efficiency(%)
DZL1-0.7-AⅡ 1 0.7 170 79
DZL1-1.0-AⅡ 1 1.0 184 79
DZL2-1.0-AⅡ 2 1.0 184 79
DZL2-1.25-AⅡ 2 1.25 194 79
DZL2-1.57-AⅡ 2 1.57 204 79
DZL2-2.45-AⅡ 2 2.45 225 79
DZL4-1.25-AⅡ 4 1.25 194 79
DZL4-1.57-AⅡ 4 1.57 204 79
DZL4-2.45-AⅡ 4 2.45 225 79
DZL6-1.25-AⅡ 6 1.25 194 79
DZL6-1.60-AⅡ 6 1.6 205 79
DZL10-1.25-All 10 1.25 194 79
DZL10-1.60-All 10 1.6 205 79
DZL15-1.25-All 15 1.25 194 79
DZL15-1.60-All 15 1.6 205 79
DZL20-1.25-All 20 1.25 194 79
DZL20-1.60-All 20 1.6 205 79

 

Inquiry

If you have any questions, please contact us. We’ll do our best to help.

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